Air Mixing Tank

Your Leading Air Mixing Tank Supplier

 

Kunshan Des-Valve Precision Machinery Co., Ltd. is an Air Mixing Tank manufacturer with 15 years of history. We have many types of air mixing tank, including poly tank with agitator, tank with mixer, plastic mixing tank with agitator, jacketed mixing tank with agitator, stainless steel mixing tank with agitator, mixing tank with agitator, etc. Air mixing tank is a common equipment in industrial production, mainly used for mixing and stirring liquid or powder materials. They are widely used in industries such as chemicals, pharmaceuticals, food processing, coatings and cosmetics.

 
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    This type pneumatic lift mixer designed for 55-gallon (200L) open-top drums, equipped with an electrolytically treated stainless steel lid.
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Why Choose Us?

Strong Strength

The factory area is 3,000 square meters, with 3 production workshops, several production lines and advanced production equipment and testing machines.

 

Wide Product Range

The products are widely used in industrial equipment, machinery manufacturing, electronics and electrical, automation control, mining, shipbuilding, and wood industry, packaging and printing and other fields.

Quality Assurance

The company strictly follows the requirements of ISO 9001:2015 quality management system for scientific and standardized management and has won the title of high-tech enterprise.

OEM/ODM

When you put forward your needs, our engineers will provide you with faster and more perfect customized solutions.

 

 

Specifications of Air Mixing Tank

 

Chemical mixing tank with agitator technical details

Item

Description

Industry category

Chemical ____ Painting ____ Food and drug ____ others ____

Stirring purpose

Homogenization____ Mixing____ Dispersion____ Suspension____

Emulsification____ Dilution____ Crystallization____ Dissolution____

Anti-precipitation____ Heat conduction____ others ____

Container

Square bucket: length____MM width____MM height____MM

Dimensions and Volume

Cylindrical barrel: diameter____MM height____MM

 

Total volume____m/CBM

Mixing material

Liquid + liquid mixture____

Liquid + solid mixture____

Mixing material description_____________________

Maximum viscosity of material during mixing____CPS

Tank inside pressure

Normal pressure____bar

Positive pressure____bar

Vacuum/negative pressure____bar

Mixing speed requirement

____RPM

Air pressure at end users' operating site

____BAR ____PSI

 

Features of Air Mixing Tank
 

 

Improved product quality:

By ensuring consistent mixing, tank mixers help maintain uniformity in product composition, which is critical for quality control.

Efficiency:

Tank mixers can significantly reduce mixing time, improve process efficiency, and lower operational costs by minimizing the need for manual intervention.

Versatility:

With various designs and configurations available, industrial tank mixers can be customized to meet the specific needs of different industries and processes.

Scalability:

Tank mixers come in various sizes, from small lab-scale mixers to large industrial units, making them suitable for both small and large-scale production environments.

 

Installation and Commissioning of Air Mixing Tank

Please check whether there is serious damage or deformation of the equipment during transportation, and check whether the fasteners of the equipment are loose.

 

If the mixing tank is mounted on the ground,please use the way of embedded anchor bolts on a solid basis to install the equipment horizontally.

 

Please under the guidance of professionals, install the equipment, electrical control devices and accessories correctly, and check whether the pipeline is clear, whether the installed instrument is correct,or any damage happened. Before operating, please check whether there are people or objects in and around the device that affect the normal operation of the device.

 

After the installation, please first conduct a few seconds of trial run, make sure that there is no electrical short circuit or no abnormal sound, before a short time of test turn.

 

If the mixing tank is equipped with a mechanical seal, an appropriate amount of 10# or sewing machine oil must be injected into the sealing lubrication tank before the main engine starts, and cooling water must be injected into the sealing cooling chamber so that the sealing device can be well lubricated and cooled. The machine seal is not adjusted when leaving the factory. After installation, adjust the machine seal to the best position according to the installation instruction manual before normal operation.

 

After the equipment is in normal operation, please check the bearing temperature, smoothness of operation,seal performance, etc., and whether the instrument is normal. After confirming the normal operation, the machine can be operated normally.

 

 

Usage Requirements of Air Mixing Tank

 

 
 

Regular cleaning:

Clean the internal and external surfaces of the mixing tank regularly to prevent dust, dirt and corrosion. Use appropriate cleaners and tools to ensure that the mixing tank is kept clean and hygienic.

 
 

Check the seals:

Regularly check the seals of the stainless steel mixing tank, such as sealing rings, gaskets, etc., to ensure that they are intact. If the seal is found to be worn, aged or damaged, it should be replaced in time to prevent leakage.

 
 

Check the stirrer:

Check the operation of the stirrer regularly to ensure that the stirrer is not loose or damaged. If the mixer is found to have abnormal sound, vibration or abnormal movement, it should be stopped in time for maintenance.

 
 

Check the electrical system:

Regularly check the electrical system of the mixing tank, including the air motor, valve, hose, etc. Ensure that the electrical system is running properly and there are no problems such as loosening and corrosion.

 
 

Transmission parts lubrication:

Regularly lubricate the transmission parts, such as the reducer, bearings, etc. Use appropriate lubricating oil or grease to ensure smooth operation of transmission components.

 
 

Check valves and pipes:

Check the valves and pipes at the inlet and outlet regularly to ensure that the valves operate flexibly and without leakage. Clean pipes to avoid clogging and accumulation.

 
 

Calibration and adjustment:

Regularly calibrate liquid level sensors, temperature sensors and other necessary equipment to ensure their accuracy. If necessary, adjust the mixer to ensure the best mixing results.

 
 

Anti-corrosion maintenance:

According to different processes and materials, the stainless steel mixing tank need to do anti-corrosion maintenance. Take appropriate measures to prevent corrosion and oxidation.

 

Application Scope of Air Mixing Tank

 

Food and beverage industry

Mixing tanks are used to mix different ingredients to make products such as sauces, condiments, and beverages.

Pharmaceutical industry

These equipment are indispensable in the manufacturing process of pharmaceuticals, which requires precise mixing and formulation of different chemicals to meet safety and quality standards.

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Chemical industry

This is another example of an industry that benefits from mixing tanks. They are used to mix different chemicals to make products such as detergents, adhesives, and paints.

Cosmetic industry

Mixing tanks can also help mix a large number of different ingredients to make creams, lotions, shampoos, and other cosmetics.

 

 
 

Production Process

Design and development (research and development as required)

 

Cutting (as required)

 

Mechanical processing (wire cutting, sheet metal processing

Surface treatment

Check whether the components meet the requirements

Installation and commissioning

Packaging and delivery

 

 

Our Services

 

1. Free pre-sales consultation, according to customer needs to give professional product selection opinions.

2. Provide customized design services. Installation size, material, specs as required.

3. After-sales service: All foreign questions will be answered within 12 hours.

• Warranty scope: Whole machine warranty/Parts warranty

• Warranty period: 1 year

 

 

Certificates

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FAQ

Q: What are the main components of an air mixing tank?

A: Generally, It consists of a tank body, an air inlet pipe, an outlet pipe, a mixing device (such as a stirrer or baffle), and may also be equipped with accessories such as a pressure gauge, a temperature sensor and a level gauge.

Q: What are the functions of the air mixing tank?

A: Air mixing tank can realize functions such as air-liquid mixing for oxygenation in water treatment to provide oxygen for microorganisms; Gas-gas mixing to adjust the proportion of gas components; And air-solid mixing to evenly disperse solid particles in the air, etc.

Q: What should be noted during the installation of the air mixing tank?

A: The installation site should be flat and stable. The connection of the inlet and outlet pipes should be tight to avoid leakage. The installation of the mixing device should be accurate to ensure its normal operation. Also, consider the accessibility for maintenance and operation.

Q: Can the air mixing tank be installed outdoors?

A: Air mixing tank can be installed outdoors, but it needs to be protected from the elements. For example, in cold regions, anti-freezing measures are required. In areas with strong sunlight, sunshade measures may be needed to prevent the tank from being damaged by high temperatures or the substances in the tank from being affected.

Q: How to maintain the air mixing tank?

A: Regularly check the tightness of the tank body and pipes, and repair or replace damaged parts in time. Clean the inside of the tank regularly to prevent the accumulation of dirt and scale. Check the operation of the mixing device and replace worn parts.

Q: What are the common problems of the air mixing tank?

A: Common problems include air leakage at the air inlet and outlet, poor mixing effect caused by the failure of the mixing device, corrosion of the tank body, and blockage of the pipes.

Q: If the mixing effect of the air mixing tank is not good, what should be done?

A: Check whether the mixing device is working properly, such as whether the rotation speed of the stirrer is normal and whether the baffle is damaged. Also, check the air inlet volume and the flow rate of the substances in the tank to see if they meet the requirements. Adjust and repair as necessary.

Q: How to design the size of the air mixing tank?

A: It is determined according to the specific process requirements and the amount of substances to be mixed. Calculate the required volume based on factors such as the flow rate of the incoming air and the substances, the mixing time and the required mixing effect, and then determine the specific dimensions of the tank, including diameter, height and length.

As one of the leading air mixing tank manufacturers and suppliers in China, we warmly welcome you to wholesale air mixing tank in stock here from our factory. All customized products are with high quality and competitive price.

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