Jacketed Mixing Tank with Agitator

Jacketed Mixing Tank with Agitator

Stainless steel jacketed mixing tank with agitator is suitable for stirring, mixing, blending and homogenizing materials. The tank body and inner liner materials are all made of SUS316L or SUS304 stainless steel.
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Description
Descriptions

 

Stainless steel jacketed mixing tank with agitator is suitable for stirring, mixing, blending and homogenizing materials. The tank body and inner liner materials are all made of SUS316L or SUS304 stainless steel. The inner surface of the tank is mirror-polished, the roughness Ra≤0.4μm, and the external insulation layer is made of SUS316L or SUS304 stainless steel. Widely used in pharmaceutical, food, chemical, biological products and other industries of liquid or gas storage at room temperature or frozen storage, can be used to store extract, ethanol, acid, alkali, gas and so on.

 

The mixing tank can realize feed control, discharge control, mixing control and other manual automatic control during the mixing process. The stirring tank is composed of a stirring tank body, a stirring tank cover, a stirrer, a supporting foot, a transmission device, a shaft seal device, etc., and a heating device or a cooling device can also be designed according to the process requirements. The mixing tank body and cover can be connected by flange sealing or welding. Mixing tank body and cover can be processed according to the requirements of feeding, discharging, observation, temperature measuring, pressure measurement, steam fractionation, safety vent and other process pipe holes.

 

Stainless steel jacketed tank with stirrer heating methods

 

1. The electric heating rod is inserted into the jacket layer, heating is uniform without cold zone.

2. The second heating method is steam heating.

3. The third heating method: circulating heating of the hot medium, injecting thermal oil or water into the jacket as the heating medium, generating heat energy to heat the materials in the inner tank.

 

Jacketed mixing tank can be divided into

Vertical stainless steel mixing tank, horizontal stainless steel mixing tank;

Stainless steel pressure vessels, stainless steel non-pressure vessels.

Single-layer storage tank, double-layer storage tank (with insulation layer), three-layer storage tank (with insulation and jacket layer).

 

Stainless steel mixing tank is mainly composed of tank body, agitator, shaft seal device, supporting legs, top and bottom heads, jacket layer and insulation layer. Mixing tank is cylindrical tank, top and bottom heads are standard oval or torispherical heads, 304 or 316L stainless steel main material. Insulation materials are mostly polyurethane or rock wool, with a thickness of 50mm to 100mm.

 

Accessories mainly include manhole, sight glass and light, feed liquid inlet and outlet and other process pipe, CIP cleaning ball, and other options such as: liquid level meter, thermometer, breathing valve, weighing module, pressure gauge, safety valve, etc.

All parts in contact with the liquid are made of 304 or 316L stainless steel, with non-toxic, good corrosion resistance, not only can ensure the quality of medicine and food, but also the equipment has a long service life.

 

Jacketed mixing tank with agitator Selection Guide

Item

Description

Industry category

Chemical ____ Painting ____ Food and drug ____ others ____

Stirring purpose

Homogenization____ Mixing____ Dispersion____ Suspension____
Emulsification____ Dilution____ Crystallization____ Dissolution____
Anti-precipitation____ Heat conduction____ others ____

Container
Dimensions and Volume

Square bucket: length____MM width____MM height____MM
Cylindrical barrel: diameter____MM height____MM
Total volume____m³/CBM

Tank material requirements

SS304____ SS316____ PP____ others____

Tank wall thickness requirement

3MM____ 4MM____ 5MM____ others____

Tank surface treatment requirements

Brushed Stainless Steel____
Electrolytic Polishing____
Mirror polishing____
PTFE lining process____

Tank lid requirement

Flange type____
Buckle type____
Lid open type____

Tank bottom type requirement

Flat bottom____
Round bottom____
Conical bottom____

Distance from tank bottom to ground

____MM

Tank supporting legs requirement

Three legs____
Four legs____
With casters____

Mixing material

Liquid + liquid mixture____
Liquid + solid mixture____
Mixing material description_____________________
Maximum viscosity of material during mixing____CPS

Tank inside pressure

Normal pressure____bar
Positive pressure____bar
Vacuum/negative pressure____bar

Mixing speed requirement

____RPM

Air pressure at end users' operating site

____BAR ____PSI

If need heated?
Can do double-layers jacketed mixing tank.

Yes(electric heating____ water or oil cycle heating____)
If yes,target temperature to be ____℃
No____

If need heat preservation?
Can do three-layers jacketed tank.

Yes____ No____

If need a temperature control box?

Yes____ No____

If need extra supporting accessories?

Diaphragm pump____ Explosion-proof speed meter____
Pressure gauge____ Mechanical seal____ CIP cleaning ball____
liquid level meter____ breathing valve____ manhole____
weighing module____ sight glass and light____ others____

 

Main Structural parts and characteristics

 

1. Jacket layer form: full jacket layer, used to add heat transfer oil or water, to achieve the best heating and cooling purposes.

 

2. Thermal insulation material: filled with pearl cotton, rock wool or polyurethane foam, to maintain the temperature difference with the outside, to achieve thermal insulation effect.

 

3. Inner tank bottom structure: It is processed into R angle by spinning, and there is no dead angle after welding and polishing with the inner tank.

3.1 Top movable cover, bottom inclined structure

3.2 Top movable cover, bottom conic (or oval, torispherical) head structure

3.3 Top and bottom conical heads structure

3.4 Top and bottom elliptical (or torispherical) heads structure

 

4. Outer shell surface treatment: mirror polishing.

 

5. Mixing device: top center mixing, reducer output shaft and mixing paddle shaft using coupling to connect, convenient disassembly and cleaning.

 

6. Mixing speed: 10 ~ 300r/min(adjustable speed) blade form: frame type, anchor type, propeller type, turbine type, dispersed type, etc.

 

7. Heating device: electric heating rod inserted into the jacket, heating uniform without cold zone. Heat transfer oil or water is injected into the jacket as the heating medium to generate heat energy to heat the materials in the tank;

 

8. Temperature control: the thermocouple is used to measure the temperature, and the temperature controller is connected to measure and control the temperature, and the material temperature can be adjusted. The temperature transmission rod is directly inserted into the bottom of the tank, so that the material liquid can indicate the temperature even at the minimum level.

 

9. Cooling device: cooling by the external cold water through the jacket directly completed;

 

10. Equipment configuration: electrical control cabinet, thermometer (digital display or dial type), feed liquid inlet and outlet, spare ports, heat or cold media inlet and outlet;

 

11. Material: inner tank SUS304 or SUS316L; The jacket and outer protective shell are SUS304;

 

12. All inlet and outlet pipe orifice and the welding of the inner tank are adopted flanging process, arc design, smooth and easy to clean without dead corners, beautiful appearance.

 

Successful Cases for DSV jacketed tank with stirrer products

 

heated mixer industrial
heated mixing tank
heating and mixing machine
heating mixer machine
jacketed tank with stirrer
 

 

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