Descriptions
Stainless steel jacketed mixing tank with agitator is suitable for stirring, mixing, blending and homogenizing materials. The tank body and inner liner materials are all made of SUS316L or SUS304 stainless steel. The inner surface of the tank is mirror-polished, the roughness Ra≤0.4μm, and the external insulation layer is made of SUS316L or SUS304 stainless steel. Widely used in pharmaceutical, food, chemical, biological products and other industries of liquid or gas storage at room temperature or frozen storage, can be used to store extract, ethanol, acid, alkali, gas and so on.
The mixing tank can realize feed control, discharge control, mixing control and other manual automatic control during the mixing process. The stirring tank is composed of a stirring tank body, a stirring tank cover, a stirrer, a supporting foot, a transmission device, a shaft seal device, etc., and a heating device or a cooling device can also be designed according to the process requirements. The mixing tank body and cover can be connected by flange sealing or welding. Mixing tank body and cover can be processed according to the requirements of feeding, discharging, observation, temperature measuring, pressure measurement, steam fractionation, safety vent and other process pipe holes.
Stainless steel jacketed tank with stirrer heating methods
1. The electric heating rod is inserted into the jacket layer, heating is uniform without cold zone.
2. The second heating method is steam heating.
3. The third heating method: circulating heating of the hot medium, injecting thermal oil or water into the jacket as the heating medium, generating heat energy to heat the materials in the inner tank.
Jacketed mixing tank can be divided into
Vertical stainless steel mixing tank, horizontal stainless steel mixing tank;
Stainless steel pressure vessels, stainless steel non-pressure vessels.
Single-layer storage tank, double-layer storage tank (with insulation layer), three-layer storage tank (with insulation and jacket layer).
Stainless steel mixing tank is mainly composed of tank body, agitator, shaft seal device, supporting legs, top and bottom heads, jacket layer and insulation layer. Mixing tank is cylindrical tank, top and bottom heads are standard oval or torispherical heads, 304 or 316L stainless steel main material. Insulation materials are mostly polyurethane or rock wool, with a thickness of 50mm to 100mm.
Accessories mainly include manhole, sight glass and light, feed liquid inlet and outlet and other process pipe, CIP cleaning ball, and other options such as: liquid level meter, thermometer, breathing valve, weighing module, pressure gauge, safety valve, etc.
All parts in contact with the liquid are made of 304 or 316L stainless steel, with non-toxic, good corrosion resistance, not only can ensure the quality of medicine and food, but also the equipment has a long service life.
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Jacketed mixing tank with agitator Selection Guide |
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Item |
Description |
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Industry category |
Chemical ____ Painting ____ Food and drug ____ others ____ |
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Stirring purpose |
Homogenization____ Mixing____ Dispersion____ Suspension____ |
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Container |
Square bucket: length____MM width____MM height____MM |
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Tank material requirements |
SS304____ SS316____ PP____ others____ |
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Tank wall thickness requirement |
3MM____ 4MM____ 5MM____ others____ |
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Tank surface treatment requirements |
Brushed Stainless Steel____ |
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Tank lid requirement |
Flange type____ |
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Tank bottom type requirement |
Flat bottom____ |
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Distance from tank bottom to ground |
____MM |
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Tank supporting legs requirement |
Three legs____ |
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Mixing material |
Liquid + liquid mixture____ |
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Tank inside pressure |
Normal pressure____bar |
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Mixing speed requirement |
____RPM |
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Air pressure at end users' operating site |
____BAR ____PSI |
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If need heated? |
Yes(electric heating____ water or oil cycle heating____) |
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If need heat preservation? |
Yes____ No____ |
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If need a temperature control box? |
Yes____ No____ |
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If need extra supporting accessories? |
Diaphragm pump____ Explosion-proof speed meter____ |
Main Structural parts and characteristics
1. Jacket layer form: full jacket layer, used to add heat transfer oil or water, to achieve the best heating and cooling purposes.
2. Thermal insulation material: filled with pearl cotton, rock wool or polyurethane foam, to maintain the temperature difference with the outside, to achieve thermal insulation effect.
3. Inner tank bottom structure: It is processed into R angle by spinning, and there is no dead angle after welding and polishing with the inner tank.
3.1 Top movable cover, bottom inclined structure
3.2 Top movable cover, bottom conic (or oval, torispherical) head structure
3.3 Top and bottom conical heads structure
3.4 Top and bottom elliptical (or torispherical) heads structure
4. Outer shell surface treatment: mirror polishing.
5. Mixing device: top center mixing, reducer output shaft and mixing paddle shaft using coupling to connect, convenient disassembly and cleaning.
6. Mixing speed: 10 ~ 300r/min(adjustable speed) blade form: frame type, anchor type, propeller type, turbine type, dispersed type, etc.
7. Heating device: electric heating rod inserted into the jacket, heating uniform without cold zone. Heat transfer oil or water is injected into the jacket as the heating medium to generate heat energy to heat the materials in the tank;
8. Temperature control: the thermocouple is used to measure the temperature, and the temperature controller is connected to measure and control the temperature, and the material temperature can be adjusted. The temperature transmission rod is directly inserted into the bottom of the tank, so that the material liquid can indicate the temperature even at the minimum level.
9. Cooling device: cooling by the external cold water through the jacket directly completed;
10. Equipment configuration: electrical control cabinet, thermometer (digital display or dial type), feed liquid inlet and outlet, spare ports, heat or cold media inlet and outlet;
11. Material: inner tank SUS304 or SUS316L; The jacket and outer protective shell are SUS304;
12. All inlet and outlet pipe orifice and the welding of the inner tank are adopted flanging process, arc design, smooth and easy to clean without dead corners, beautiful appearance.
Successful Cases for DSV jacketed tank with stirrer products





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